Roll Cradles for Filters and Mufflers
A pulp fiber cradle is a sustainable, space-saving packaging solution for cylindrical and rolled products, from mixed media fabric rolls to steel mufflers.
Our Rollguard® fiber cradles offer a lightweight, compact storage solution for maximizing floor space while increasing capacity with more cylindrical parts per pallet. The 100% compostable thick molded pulp material is durable for heavy loads yet soft to the touch to protect products during shipping, handling and warehousing processes.
Reel Packing for Filters
Air filters are made of fiberglass, polyester, cotton, hog hair, and foam materials. These devices allow clean air to enter an engine for the combustion process. Rollguard offers custom roll cradles for filter reels of most lengths and diameters, giving you peace of mind that your products will reach their destinations safely.
Our fiber cradles allow for a simpler and safer packing process. They are composed of two sections joined in the middle to provide extra cushioning. You can fold these sections in different configurations to ensure more stable pallet stacking and storage compared to other methods, such as pyramiding.
Reel Packaging for Mufflers
A muffler — or silencer — is a critical part of an exhaust system that quiets the noise of the internal combustion engine. Materials used in these devices include ceramic, fiberglass, titanium, stainless steel wool and galvanized steel. Regardless of your business’s unique pallet configuration and muffler diameter, Rollguard will provide the roll cradles for mufflers that work best for you.
At Rollguard, we are committed to providing you with high-quality, adaptable packaging solutions. Our roll cradles conform to standard pallet sizing and specifications, allowing you to optimize pallet configuration while keeping added weight and space to a minimum. We provide sturdy and light packaging solutions that will minimize the cost of storing and shipping mufflers.
The Benefits of Using Rollguard® for Packaging Solutions
In addition to effortless organization and space savings, the core advantages of switching to molded pulp roll cradles include:
Strength and Durability
Molded pulp is more commonly known for its use to make egg cartons. However, this is a sturdy and adaptable material that can provide cushioning and support. Our pulp cradles are thick-walled, providing the stability and resiliency necessary to accommodate heavy loads.
We have designed our cradles to provide stability without carrying the complete weight of your products. This means you can use different configurations and methods without worrying about impressions or markings. You can also use additional cradles for increased protection and stability.
Sustainability
We believe in making a difference in the world by keeping our practices environmentally friendly. Our cradles are made of 100% recyclable pulp material to help you reduce waste. We use recyclable corrugated fiber to create our products and optimize their design and production to utilize fewer materials and minimize our carbon footprint.
Efficiency
Our roll cradles allow you to use vertical storage for pallet organization instead of more traditional storage methods that take from your storage capacity. With less material necessary per skid and the ability to double-stack your cylindrical products and fabric reels, you can increase floor space and reduce packaging material costs and waste.
Vertical storage allows for better inventory management and even automated solutions, ensuring handling and storage efficiency.
Easier Unpacking
Loading and unloading your freight is easier than ever with our clean, lightweight and recyclable cradles. They allow warehouse operators to create cube stacks easily and move around freely and safely with little added weight. Roll cradles are easily incorporated between every layer of rolls in a swift folding and placing process.
Made in Germany
Your custom Rollguard fiber cradles are designed, manufactured and shipped from our warehouse in Germany, ensuring fast delivery with minimal freight expenses.
Cost Reduction
With our fiber cradles, you can reduce costs in the following ways:
- Labor: Our packaging products simplify product handling and storage, minimizing operation time and labor costs
- Packaging material: Our one-piece design provides reliable packaging using a fraction of the packaging materials that other methods, like foam and boxes, need
- Outbound freight costs: Our fiber cradles allow you to optimize truck space by transporting full skids rather than partial loads
Pallet Configuration for Filters
Need help determining which of our roll cradles is right for your filter or muffler material pallet configuration? Our easy-to-use pallet configuration tool takes away the need for guesswork. Enter the number of rolls and the values for your pallet width and product diameter to learn which of our products are suitable for your application.
Once you’ve found the correct product, request your free sample so you can try it out before purchasing your cradles in bulk. We’ll deliver your sample product in three to four business days.
Contact Rollguard® Today for Your Custom Roll Cradles
We’re a top-quality molded fiber cradle manufacturer based in Germany. Our engineers and manufacturers design and manufacture our custom reel packaging solutions for mufflers and filters in-house. Our convenient, central Europe location lets us deliver your roll cradles quickly, efficiently and at a reduced cost.
Contact one of our representatives today to order your custom fiber roll cradles for filters or mufflers.
